2025 Kia Telluride Lemon Law Case Study: Buyback in Illinois
A Brand-New Kia Telluride With a Drivetrain Vibration That Took Two Major Replacements and 63 Days in the Shop
Our clients purchased a 2025 Kia Telluride, one of the most popular family SUVs in America, and within months began experiencing a troubling defect: a pulsing vibration in the accelerator that intensified above 45 mph, growing worse when turning.
Over the course of two repair visits, Kia technicians replaced two of the most significant components in the vehicle's powertrain, the transfer case and the entire transmission. The vehicle spent 63 consecutive days out of service beginning in June 2025, at least 40 business days, above Illinois's statutory threshold of 30 business days. Kia's own customer care team acknowledged the case and extended a buyback offer. Our clients accepted the full manufacturer repurchase in November 2025, and the settlement was finalized in March 2026.
This case illustrates a critical point that many vehicle owners miss: when major drivetrain components are replaced on a brand-new vehicle, the evidence for a lemon law claim becomes exceptionally strong. Replacing a transmission is not a routine repair; it is an acknowledgment by the manufacturer that something is seriously wrong.
What Went Wrong
- Pulsing vibration above 45 mph: A vibration through the accelerator pedal with a humming noise, diagnosed as loudest at the transfer case, followed by a grinding noise and vibration from the underside that got worse when turning left and as speed increased.
- Transfer case replaced: During the course of repairs, Kia technicians replaced the vehicle's transfer case, the component that distributes torque between the front and rear axles in all-wheel-drive operation. This is a major powertrain repair. The next day the vehicle was back with a grinding noise and vibration
- Entire transmission replaced: After the transfer case replacement failed to fix the defect, Kia escalated to a full transmission replacement. Replacing the transmission is among the most significant repairs a vehicle can undergo; here the transmission was replaced, the cooler was flushed, and a transmission relearn procedure was performed.
Two Visits, Two Major Replacements, and 63 Consecutive Days in the Shop
Visit 1, June 13–19, 2025 (7 Days): Vibration and Humming Noise, Transfer Case Replaced
Our clients brought the 2025 Kia Telluride to the dealership reporting a vibration through the accelerator pedal along with a humming noise. Technicians confirmed the concern, found the noise and vibration loudest at the transfer case, and replaced the transfer case.
Visit 2, June 20 – August 14, 2025 (56 Days): Grinding Noise and Vibration, Transmission Replaced
The next day the vehicle was back with a grinding noise and vibration from the underside, worse when turning left and as speed increased. Technicians determined the transmission was the source. The transmission was replaced, the cooler was flushed, and a transmission relearn procedure was performed. Across the two visits the vehicle was out of service for 63 consecutive days. Easy Lemon filed a formal lemon law demand, and Kia's customer care team later extended a buyback offer to our clients.
Why Did This 2025 Kia Telluride Qualify as a Lemon in Illinois?
This case met the Illinois lemon law out-of-service threshold, and the two major component replacements added weight to the claim.
- 30+ business days out of service, independent qualification ground: Illinois's New Vehicle Buyer Protection Act (815 ILCS 380/) provides that a vehicle qualifies as a lemon if it has been out of service by reason of repair for a cumulative total of 30 or more business days during the first 12 months of ownership (or 12,000 miles, whichever comes first). This Kia Telluride was continuously out of service for 63 consecutive calendar days beginning June 13, 2025 (at least 40 business days), satisfying the out-of-service threshold on this basis alone, without requiring any count of separate repair attempts
- Major component replacements, evidence of fundamental defect: When a manufacturer replaces a transfer case and a complete transmission on a vehicle under 12 months old, it is an implicit acknowledgment that the root defect is severe enough to require the most extensive repairs available.
- Federal Magnuson-Moss Warranty Act: Kia's failure to repair the persistent drivetrain defect within a reasonable number of attempts also constitutes a breach of the vehicle's express written warranty under federal law. The Magnuson-Moss Warranty Act provides an independent federal claim basis alongside the state lemon law, giving Easy Lemon additional legal leverage in negotiation
- Written notice to Kia: Illinois lemon law requires that the consumer notify the manufacturer in writing. Easy Lemon sent Kia a formal written demand, and Kia's customer care team responded with a buyback offer
How Easy Lemon Fought for Our Clients
Free Case Evaluation
We reviewed all repair orders and evaluated the case against Illinois lemon law thresholds. With the vehicle out of service for 63 consecutive days across two visits, the out-of-service ground was clear. We identified the out-of-service argument as the lead claim given how far it exceeded the 30-business-day threshold.
Documentation & Case Construction
We compiled all service records and mapped each repair visit against the Illinois statute's repair attempt and out-of-service thresholds. The repair orders documenting the transfer case and transmission replacements were particularly valuable, they showed that Kia's technicians had escalated to maximum-severity repairs. This paperwork trail is exactly what's needed to build an undeniable lemon law demand.
Formal Demand to Kia America
Easy Lemon filed a formal legal demand against Kia America under the Illinois New Vehicle Buyer Protection Act (815 ILCS 380/) and the federal Magnuson-Moss Warranty Act. The demand cited the 63-day out-of-service period, the 2 documented repair visits, and the two major drivetrain component replacements. Kia's customer care team responded and extended a repurchase offer.
Full Buyback Negotiated: October/November 2025
Easy Lemon negotiated directly with Kia America's resolution team. With the documented repair history, the statutory thresholds clearly exceeded, and Kia's own customer care engagement on record, Kia agreed to a full manufacturer repurchase (buyback Option 2). Our clients accepted the buyback offer in November 2025. The vehicle was surrendered to Kia, and the repurchase process was completed with funds disbursed to our clients.
$58,078.07 Buyback: Kia America Repurchased the Vehicle
Key Case Facts
- Vehicle: 2025 Kia Telluride (All-Wheel Drive SUV)
- State: Illinois
- Primary defect: Persistent pulsing vibration on acceleration above 45 mph, worsening in turns, drivetrain/powertrain origin
- Repair visits: 2 (Summer 2025)
- Major components replaced: Transfer case (AWD), complete transmission
- Days out of service: 63 consecutive calendar days (beginning June 13, 2025)
- Illinois threshold: 30-business-day out-of-service threshold exceeded (at least 40 business days)
- Manufacturer: Kia America (Kia Corporation)
- Settlement: Full Buyback (vehicle repurchased by Kia)
- Settlement amount: $58,078.07 (Buyback)
- Settlement date: March 2026
What Our Clients Are Saying
Attorney on Record
Steven Nassi, Esq.
Managing Partner, Easy Lemon by RockPoint Law P.C.
Licensed attorney whose practice is limited to lemon law. Steven leads the Easy Lemon legal team and has overseen thousands of successful lemon law claims against major manufacturers including Kia, Hyundai, General Motors, Ford, Stellantis, and more.
Is Your Kia Telluride, or Any Vehicle, a Lemon in Illinois?
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